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What are nickel flanges?
These products work in piping systems where heat and corrosion resistance are paramount. Nickel alloy flanges generally contain sulfur, silicon, manganese, carbon, and copper.Nickel flanges have diverse uses: from aerospace to electrical components and chemical processing.
Table of Content
What are the most common nickel alloys used in the production of flanges? How do they impact strength, corrosion resistance, and performance?
These flanges are commonly available in grades 200 (99.6% nickel) and 201. Nickel alloy blind flanges of the former grade have prominent uses in electronics and chemical shipping drums. A 201 ni socket weld flange has a maximum carbon amount of 0.02% - commercially pure. It is highly corrosion-resistant and a better match for temperatures over 315°c. The lower carbon prevents it from forming graphite after prolonged high-temperature exposure.
Nickel Alloy Flanges Specification
Ni Alloy Socket Weld Flanges Delivery Schedules
| Country Name | Vietnam | Japan | Singapore | Malaysia | Thailand | Indonesia | Sri Lanka |
|---|---|---|---|---|---|---|---|
| Delivery Time | 8-10 days | ||||||
Pure Nickel Forged Flanges Price Table
| Size | USD | INR | AED |
|---|---|---|---|
| Ni Alloy Socket Weld Flanges 40MM NB X 150 X SCH 80 | $221.68 | ₹ 18,486.84 | د.إ 7,832.59 |
| Nickel Alloy Flanges DN 40 150LBS RF/RTJ | $124.88 | ₹ 10,422.54 | د.إ 4,407.16 |
| High Nickel Forged Flanges 3/4 IN CL150 | $9.43 | ₹ 787.49 | د.إ 333.90 |
| Pure Nickel Weld Neck Flanges | $11.02 | ₹ 919.28 | د.إ 389.77 |
| 2 NB X150 # Nickel Alloy BLRF Flanges | $101.48 | ₹ 8,472.16 | د.إ 3,587.19 |
| 2 NB X150 # X SCH 10 ASTM B564 WNRF Flanges | $139.47 | ₹ 11,631.49 | د.إ 4,920.04 |
| Nickel Based Alloy 1/2X3/8 Pipe Flanges | $12.02 | ₹ 1,003.15 | د.إ 424.80 |
What are the key quality control measures used during the production of nickel flanges?
Ensuring high-quality standards at each production stage is crucial for ansi b16.5 nickel alloy plate flanges.It starts with sourcing certified materials from trusted vendors. Advanced processing techniques during melting ensure consistency. Some manufacturers use testing labs alongsidethe manufacture of a nickel slip on flange.
Types of Ni Alloy Flanges
ASTM B564 Nickel Threaded Flanges
Nickel slip on flanges
Nickel blind flange
Nickel Socket Weld Flange
Nickel Flanges Size Chart
| Size in (inches) | Number of bolts | Size in (mm) | Bolt (UNC) size | Stud (ISO) size | Machine flange bolt length | RF stud length |
|---|---|---|---|---|---|---|
| 1/2 | 4 | 15 | 1/2 | M14 | 50 | 55 |
| 1 | 4 | 25 | 1/2 | M14 | 55 | 65 |
| 3/4 | 4 | 20 | 1/2 | M14 | 50 | 65 |
| 2 | 4 | 50 | 5/8 | M16 | 70 | 85 |
| 1 1/4 | 4 | 32 | 1/2 | M14 | 55 | 70 |
| 4 | 8 | 100 | 5/8 | M16 | 75 | 90 |
| 6 | 8 | 150 | 3/4 | M20 | 85 | 100 |
| 2 1/2 | 4 | 65 | 5/8 | M16 | 75 | 90 |
| 5 | 8 | 125 | 3/4 | M20 | 85 | 95 |
| 1 1/2 | 4 | 40 | 1/2 | M14 | 65 | 70 |
| 3 | 4 | 80 | 5/8 | M16 | 75 | 90 |
| 3 1/2 | 8 | 90 | 5/8 | M16 | 75 | 90 |
Which advanced testing methods evaluate the quality and performance of nickel pipe flanges?
We are nickel alloy flanges manufacturer, we prioritize testing a brushed ni flange through ndt techniques like spectrometry and pmi. Testing for hardness, flattening, elasticity, and corrosion resistance (pitting, intergranular) may also get conducted for a nickel alloy weld neck flange. More advanced processes include microstructure inspection and purity assaying.
Super Nickel Alloy Blind Flanges Pressure Ratings
| ASME/ ANSI B16.5 | Temperature °F | -20 to 100 | 1500 | 400 | 1400 | 500 | 1000 | 650 | 1200 | 700 | 800 | 850 | 900 | 1050 | 950 | 1100 | 750 | 1150 | 1250 | 600 | 1300 | 300 | 1350 | 200 | 1450 |
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| Pressure Rating | Class 2500 | 6000 | 230 | 4140 | 400 | 3880 | 2675 | 3580 | 1285 | 3540 | 3360 | 3300 | 3240 | 2570 | 3180 | 2145 | 3460 | 1655 | 945 | 3640 | 715 | 4500 | 515 | 5000 | 285 |
| Class 300 | 720 | 25 | 495 | 50 | 465 | 320 | 430 | 155 | 425 | 405 | 395 | 390 | 310 | 380 | 255 | 415 | 200 | 115 | 435 | 85 | 540 | 60 | 600 | 35 | |
| Class 600 | 1440 | 55 | 995 | 95 | 930 | 640 | 860 | 310 | 850 | 805 | 790 | 780 | 615 | 765 | 515 | 830 | 400 | 225 | 875 | 170 | 1080 | 125 | 1200 | 70 | |
| Class 400 | 960 | 35 | 660 | 65 | 620 | 430 | 575 | 205 | 565 | 540 | 530 | 520 | 410 | 510 | 345 | 555 | 265 | 150 | 580 | 115 | 720 | 80 | 800 | 45 | |
| Class 900 | 2160 | 80 | 1490 | 145 | 1395 | 965 | 1290 | 465 | 1275 | 1210 | 1190 | 1165 | 925 | 1145 | 770 | 1245 | 595 | 340 | 1310 | 255 | 1620 | 185 | 1800 | 105 | |
| Class 150 | 275 | 10 | 190 | 20 | 170 | 20 | 125 | 20 | 110 | 80 | 65 | 50 | 20 | 35 | 20 | 95 | 20 | 20 | 140 | 20 | 205 | 20 | 230 | 15 | |
| Class 1500 | 3600 | 135 | 2485 | 240 | 2330 | 1605 | 2150 | 770 | 2125 | 2015 | 1980 | 1945 | 1545 | 1910 | 1285 | 2075 | 995 | 565 | 2185 | 430 | 2700 | 310 | 3000 | 170 |
Gasket Material For Pure Nickel Alloy Flanges
| Normal Size Of Pipes (Inch) | 12 | 3/4 | 6 | 1 | 4 | 1 1/2 | 2 1/2 | 3 | 5 | 1 1/4 | 8 | 2 | 1/2 | 10 | |
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| ID of Gasket | 12.75 | 1.06 | 6.62 | 1.31 | 4.5 | 1.91 | 2.88 | 3.5 | 5.56 | 1.66 | 8.62 | 2.38 | 0.84 | 10.75 | |
| OD of Gasket | Class 900# | 19.625 | 2.75 | 11.375 | 3.125 | 8.125 | 3.875 | 6.5 | 6.625 | 9.75 | 3.5 | 14.125 | 5.625 | 2.5 | 17.125 |
| Class 400# | 16.5 | 2.625 | 9.75 | 2.875 | 7 | 3.75 | 5.125 | 5.875 | 8.375 | 3.25 | 12 | 4.375 | 2.125 | 14.125 | |
| Class 300# | 16.625 | 2.625 | 9.875 | 2.875 | 7.125 | 3.75 | 5.125 | 5.875 | 8.5 | 3.25 | 12.125 | 4.375 | 2.125 | 14.25 | |
| Class 150# | 16.125 | 2.25 | 8.75 | 2.625 | 6.875 | 3.375 | 4.875 | 5.375 | 7.75 | 3 | 11 | 4.125 | 1.875 | 13.375 | |
| Class 600# | 18 | 2.625 | 10.5 | 2.875 | 7.625 | 3.75 | 5.125 | 5.875 | 9.5 | 3.25 | 12.625 | 4.375 | 2.125 | 15.75 | |
Why are high nickel flanges highly sought-after for many industrial applications?
A significant bonus of a high nickel alloy forged ring is the wide temperature range: from cryogenic up to 1000°c or more. Moreover, its corrosion resistance holds in reductive as well as oxidative conditions. a ni spectacle blind flange, used to separate piping sections for repairs, is suitable for refrigerant temperatures up to -450°f. Pharmaceuticals, petrochemicals, power generation, paper manufacturing, and textiles use nickel pipe flanges.
High Nickel Blind Flange Mechanical Properties
| Grade | Tensile Strength | Density | Melting Point | Elongation | Yield Strength (0.2%Offset) |
|---|---|---|---|---|---|
| Nickel 200 / 201 | Psi – 67000 , MPa – 462 | 8.9 g/cm3 | 1446 °C (2635 °F) | 45 % | Psi – 21500 , MPa – 148 |
Ni Slip On Flange Chemical Composition
| Grades | C | Ni | Mo | Si | Mn | P | Fe | Cu | S | Cr |
|---|---|---|---|---|---|---|---|---|---|---|
| Nickel 201 | 0.15 max | Balance | – | 0.35 max | 0.35 max | – | 0.40 max | 0.25 max | 0.01 max | – |
| Nickel 200 | 0.15 max | 99.0 min | – | 0.1 max | 0.35 max | – | 0.4 max | 0.25 max | 0.01 max | – |
ANSI B16.5 Nickel Alloy Weld Neck Flange Equivalent Grade
| Standard | UNS | Werkstoff Nr. | JIS | BS | AFNOR | EN | GOST |
|---|---|---|---|---|---|---|---|
| North America | Russia | Japan | United Kingdom | France | Europe | Russia | |
| Nickel 201 | N02201 | 2.4068 | NW 2201 | NA 12 | - | LC-Ni 99 | НП-2 |
| Nickel 200 | N02200 | 2.4066 | NW 2200 | NA 11 | N-100M | Ni 99.2 | НП-2 |
What are the key specifications for ni alloy flanges? How do these specifications impact quality and performance?
The specification here is astm b564 200/201. Ni alloy plate flangesget produced in sizes ½” to 60”.Clients can purchase these flanges in versatile forms, including a nickel alloy nippolet flange, a one-piece fitting for valves and vents. B564 requires adherence to strict tolerance, heat treatment for enhanced performance, and testing.
ASTM B564 Ni Flanges Weight Chart
| Pressure Class | Class 150 Flanges | ||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| Nominal Size Of Pipe (NPS) | ½ | 24 | 1 | 1½ | 2 | 18 | 2½ | 8 | 3½ | 4 | 3 | 16 | 5 | 10 | 12 | 6 | 14 | 20 | 1¼ | 22 | ¾ |
| Weld Neck(WNRF) | 2 | 268 | 3 | 4 | 6 | 165 | 10 | 42 | 12 | 16.5 | 11.5 | 140 | 21 | 54 | 88 | 26 | 114 | 197 | 3 | 225 | 2 |
| Slip On(SORF) | 1 | 220 | 2 | 3 | 5 | 130 | 8 | 30 | 11 | 13 | 9 | 106 | 15 |
43 | 64 | 19 | 90 | 165 | 3 | 185 | 2 |
| Socket Weld(SWRF) | 2 | 220 | 2 | 3 | 5 | 130 | 8 | 30 | 11 | 13 | 9 | 98 | 15 | 43 | 64 | 19 | 90 | 165 | 3 | 185 | 2 |
| Lap Joint(LOOSE) | 1 | 275 | 2 | 3 | 5 | 160 | 8 | 30 | 11 | 13 | 9 | 140 | 15 | 43 | 64 | 19 | 105 | 195 | 3 | 245 | 2 |
| Threaded(NPT) | 1 | 220 | 2 | 3 | 5 | 130 | 8 | 30 | 12 | 13 | 9 | 98 | 15 | 43 | 64 | 19 | 90 | 165 | 3 | 185 | 2 |
| Blind(BLRF) | 2 | 430 | 2 | 4 | 5 | 220 | 7 | 47 | 13 | 17 | 9 | 180 | 20 | 70 | 123 | 27 | 140 | 285 | 3 | 355 | 2 |