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Super duplex pipe fittings

Super duplex pipe fittings specifications

What are the most important properties to consider when selecting super duplex fittings?

This highly coveted type of stainless steel has a microstructure of austenitic and ferritic grades. The chemical composition of super duplex pipe fittings includes iron with chromium, nickel, and molybdenum. Unlike duplex, this material has higher chromium content (25%) to improve pitting corrosion resistance. Grade 2507 (7% nickel) is the most widely used material for a super duplex SMO 254 buttweld fitting.

While selecting these products for your application, we recommend ensuring compatibility with environmental conditions like temperature and corrosive agents. A super duplex tee can handle a range of temperatures and abrasive agents while exhibiting strength and toughness. However, it involves higher costs and more challenging machining than many other alternatives.

Fittings like a super duplex reducer work efficiently in marine industries, water desalination, petrochemicals, paper production, and chemical processing

Super duplex tee supplier in Mumbai

Specification of super duplex pipe fittings

Specifications Size Grades
ASTM A815 / ASME SA815 1/2" - 24" S32750, S32760
Schedules Class Types
Sch 5s, Sch 40s, Sch 10s, Sch 160s, Sch 80s, Sch XXS 2000#, 6000#, 3000#, 9000# Elbow, reducer, tee, cap, stub end
Connection of SDSS fittings American standard Surface finishes of super duplex elbow
Welding ASTM, DIN, EN, BS, JIS Mirror polish, sand-blasting, matt finish

We are manufacturer of super duplex elbow and reducer as per ASME B16.9

How do the strength and durability of super duplex fittings compare to other materials?

The standout characteristic of super duplex fittings is their top-notch strength, durability, and corrosion resistance in demanding conditions. These products also include nitrogen to stabilise the austenite effect from nickel.

A super duplex pipe bend shows impressive tensile and yield strength: 770 MPa and 550 MPa. It is more powerful (over twice as strong) and durable than conventional stainless steel. Some comparable materials with better metallurgical properties are nickel and titanium alloys.

Another advantage of a super duplex stainless steel stub end is that the product walls can be thinner, lowering the weight and overall costs without compromising the robustness.

Types of SDSS buttweld fittings

Super Duplex Elbow

Super Duplex Elbow

Super Duplex Reducer

Super Duplex Reducer

Super Duplex Tee

Super Duplex Tee

Super Duplex Stub End

Super Duplex Stub End

Finding custom sizes of super duplex stainless steel pipe fittings in accordance with the ASME B16.9 standard? check our inventory

Can super duplex fittings be used in high-temperature and corrosive environments?

The temperature range of an SDSS end cap and similar fittings is exemplary: from -50 to 300°C. They retain properties like toughness and strength at extreme temperatures up to 316°C or 600° F. However, prolonged exposure to steeper conditions will impact the mechanical and chemical properties and trigger embrittlement.

A super duplex elbow can resist oxidation and corrosive attacks from non-oxidising acids, alkalis, sulfides, and chlorides. Its PREN (Pitting Resistance Equivalent Number) value is greater than 40.

Chemical composition of super duplex tee

Grade C N P Si Mn Mo Ni Cr S Other
S32750/S32760 0.030 0.24/0.32 0.035 0.80 1.20 3.0/5.0 6.00/8.00 24.0/26.0 0.020 Cu:0.50
To assure the dependability and security of super duplex stub end, we employ hardness testing techniques

Mechanical properties of SDSS elbow

Grade Density Melting point Yield strength(0.2% offset) Tensile strength Elongation
S32750/S32760 7.8g/cm3 1350°C(2460°F) PSi-80000, MPa-550 PSi-116000, MPa-800 15%
View the complete range of SDSS concentric reducer available at our store

Equivalent grade of super duplex steel reducer

Super duplex 1.4410 S32750/S32760

Sizes of super duplex stainless steel buttweld fittings

Seamless Welded
Tees Upto 24" Upto 36"
Elbows Upto 24" Upto 42"
End caps Upto 24"
Reducers Upto 24" Upto 48"
Return bends Upto 8"
Swage nipple Upto 4"
Cross Upto 8" Upto 36"
special fittings: piggable bends, 3D, 10D5D, miter bends As per customer drawings
Thickness Sch 5, Sch 10, Sch 5s, Sch 20, Sch 30, Sch 10s, Sch 40, Sch 40s, Sch 60, Sch STD, Sch 100, Sch 80s, Sch XS, Sch 120, Sch 160, Sch XXS

Dimension chart of super duplex fittings

NPS All fiting Super duplex fiting SDSS elbow and tee 180° reture bends 180° reture bends 180° reture bends Caps Reducers
Normal fittings size Inside diameter
Outer diameter Centre to end dimension Centre to centre Alignment of ends Back to face Overall length Overall length
3 to 3 1/2 0.06 0.06 0.06 0.25 0.03 0.25 0.12 0.06
4 0.06 0.06 0.06 0.25 0.03 0.25 0.12 0.06
1/2 to 2 1/2 0.03 0.06
0.06 0.25 0.03 0.25 0.12 0.06
5 to 8 0.06 0.09
0.06 0.25 0.03 0.25 0.25 0.06
20 to 24 0.19 0.25
0.09 0.38 0.06 0.25 0.25 0.09
10 to 18 0.12 0.16
0.09 0.38 0.06 0.25 0.25 0.09
32 to 48 0.19 0.25
0.19 0.38 0.19
26 to 30 0.19 0.25
0.12 0.38 0.19

Applications & uses of 254 SMO stub end

  • Heat exchangers
  • Oil and gas
  • Petrochemical
  • Pulp & paper industries
  • Pressure vessels